The machine is designed to produce PET bottle from preheated preforms stretched and blown two-steps by means of in quintuple mold. The finished product may vary from 0,25 up to 2,0 in capacity by productivity 8500 BPH. The machine consists of power unit, furnace for heating preforms, preform autoloader, container with control system.
The preform autoloader is designed for preform orientation and feed them to heating area. The furnace for heating preform is designed for uniform heating of preform and positioning in area capture of gripping holder step by step. The power unit is designed for filing preform on mold and provides product blowing out, taking out of ready product from mold and feed them the next technological line.
The use of servo-drivers provides uniform rate and intensifying for more quantity traction of preform before blowing out. Specialized valve terminal with self-diagnostic used for the control of air powered drive. The control of level heating bulb by means industrial and specialized module of control.
The machine is equipped with pneumatic devices and servo-drivers, controller and electronics by “FESTO” company.
Parameter | Parameter value | |||
Bottle neck diameter, mm | 28 | 38 | ||
Productivity*, max., bottles/h | 8500** | 8000** | ||
– bottle capacity, l | 1,5 | 1,0 | ||
Blown bottle volume, l | 0,25-2,0 | 0,25-1,5 | ||
Number of places in the mold, psc | 5 | 5 | ||
Maximum bottle diameter, mm | 105 | 105 | ||
Maximum bottle height with neck, mm | 350 | 350 | ||
Main blowing pressure, MPa | 4,0 | 4,0 | ||
Control pressure, MPa | 0,8 | 0,8 | ||
Total compressed air flow, including: Nm3/min | 14.95 | 14.15 | ||
Coolant temperature, оС | 6-10 | 6-10 | ||
Cooling capacity of the cooling unit | 27,6 | 27,6 | ||
Number of heating units, pcs. | 64 | 64 | ||
Number of heating zones, pcs. | 8 | 8 | ||
Power consumption, kW | 54 | 54 | ||
Supply voltage, V | 380 | 380 | ||
Overall dimensions, mm: | ||||
– length | 8500 | 8500 | ||
– width | 3000 | 3000 | ||
– height | 2440 | 2440 | ||
– autoloader height | 3500 | 3500 | ||
Total weight, kg | 6100 | 6100 |
* Depending on the configuration and volume of blown PET bottles
** The manufacturer does not guarantee the established performance of the equipment when using molds from other manufacturers, non-compliance with the requirements for compressed air, cooling water, electrical connections, and industrial premise
- The application of operating system which control status of unit in real time.
- The control of level heating bulb by means industrial and specialized module of control from the leading European manufacturer that allowing to change intensity heating of the bulb without loss useful power.
- Ability to select of any productivity blowing machine from terminal screen by setting relevant of formulation of heating and blow.
- The application for closing mold of servo-drivers providing easy movement and low noise on the high speed.
- The width of disclosure mold is adjusted and depends of bottle diameter.
- The use of remote service, system configuration management and control of the machine with the use of remote access with a tablet or smartphone (via Internet or GSM connection)
- The use of two systems thermostabilisation in furnace heating of mold:
- First system for maintain established parameters of heating by controlling the temperature of the furnace;
- Second system the second system is to implement automatic changes and maintain the parameters of the heating depending on the actual temperature of the mold at the inlet and the outlet of the furnace, through the use of pyrometric sensors.
- Measuring operating pressures of the air control before and after blowing. Blocking of the machine in case of insufficient compressed air pressure.